Closed-loop direct ink extruder system with multi-part materials mixing

Ntagios, M. , Nassar, H. and Dahiya, R. (2023) Closed-loop direct ink extruder system with multi-part materials mixing. Additive Manufacturing, 64(25), 103437. (doi: 10.1016/j.addma.2023.103437)

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Abstract

The field of additive manufacturing has expanded from single material-based 3D printing to multimaterial printed complex smart structures with intrinsic sensing capability. However, current multimaterial 3D printers allow printing of one material at a time, with limited ability of mixing multiple materials. Herein, we present the new 3D printer which eliminates the above shortcoming by merging the Fused Filament Fabrication and Direct Ink Write in one compact system. The developed printer expands the range of materials that can be printed and allows mixing and printing of multi-part materials with cost effective parts and increases the printing window of complex materials such as two-part rubbers. The experiments performed using various materials show the developed 3D printer having good control even at high printing speeds (up to 20 mm/s). The performance of the printer was evaluated extensively by varying different parameters such as nozzle diameter, pressure and printing speed. Finally, the capability of developed printer is demonstrated by autonomous printing of various 3D smart structures.

Item Type:Articles
Additional Information:This work was supported in part by the Engineering and Physical Sciences Research Council (EPSRC) through Engineering Fellowship for Growth – neuPRINTSKIN (EP/R029644/1), National Productivity Investment Fund (EP/R512266/1). Authors also acknowledge the support provided by Shadow Robot Company LTD, UK.
Status:Published
Refereed:Yes
Glasgow Author(s) Enlighten ID:Dahiya, Professor Ravinder and Nassar, Mr Habib and Ntagios, Markellos
Authors: Ntagios, M., Nassar, H., and Dahiya, R.
College/School:College of Science and Engineering
College of Science and Engineering > School of Engineering > Electronics and Nanoscale Engineering
Journal Name:Additive Manufacturing
Publisher:Elsevier
ISSN:2214-7810
ISSN (Online):2214-8604
Published Online:02 February 2023
Copyright Holders:Copyright © 2023 The Authors
First Published:First published in Additive Manufacturing 64(25):103437
Publisher Policy:Reproduced under a Creative Commons licence

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Project CodeAward NoProject NamePrincipal InvestigatorFunder's NameFunder RefLead Dept
301728Engineering Fellowships for Growth: Printed Tactile SKINRavinder DahiyaEngineering and Physical Sciences Research Council (EPSRC)EP/R029644/1ENG - Electronics & Nanoscale Engineering
300756NPIF EPSRC Doctoral - University of Glasgow 2017Neil BoweringEngineering and Physical Sciences Research Council (EPSRC)EP/R512266/1S&E - Research Administration