The influence of residual tin following induction melt thermoforming of composite parts

Campbell, I., Mulvihill, D. M. and Harrison, P. (2023) The influence of residual tin following induction melt thermoforming of composite parts. Composites Part A: Applied Science and Manufacturing, 164, 107286. (doi: 10.1016/j.compositesa.2022.107286)

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Abstract

Recently, a novel thermoforming process involving induction heating of tin interlayers to create ‘lubricated blanks’ using low viscosity molten tin was demonstrated (“iMelt”) (Harrison et al., 2020). Important to the success of the method is expulsion of the tin interlayer from the blank using a multi-step thermoforming operation. Approaches to characterise the quantity of residual tin and impact on the mechanical properties of the formed parts are established. 3D x-ray CT was used to accurately determine residual tin content while results from 2D x-ray scanning were shown to be highly-correlated with the 3D data and therefore can be a faster, low-cost alternative. After gradual refinement of the process, it was shown that residual tin volumes as low as 1.6% were achievable in flat laminates. Compared to reference samples consolidated without tin, the remnant tin caused a reduction in yield strength and flexural stiffness, while producing comparable ultimate interlaminar shear strength.

Item Type:Articles
Additional Information:The authors would like to acknowledge the support of the Engineering and Physical Sciences Research Council (EPSRC) via a feasibility study funded by EP/P006701/1 and a DTA PhD studentship (for IC) funded by EP/N509668/1.
Status:Published
Refereed:Yes
Glasgow Author(s) Enlighten ID:Harrison, Dr Philip and Mulvihill, Dr Daniel and Campbell, Iain
Authors: Campbell, I., Mulvihill, D. M., and Harrison, P.
College/School:College of Science and Engineering > School of Engineering > Systems Power and Energy
Journal Name:Composites Part A: Applied Science and Manufacturing
Publisher:Elsevier
ISSN:1359-835X
ISSN (Online):1878-5840
Published Online:03 November 2022
Copyright Holders:Copyright © 2022 The Authors
First Published:First published in Composites Part A: Applied Science and Manufacturing 164: 107286
Publisher Policy:Reproduced under a Creative Commons License

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Project CodeAward NoProject NamePrincipal InvestigatorFunder's NameFunder RefLead Dept
300979Multi-Step Thermoforming of Multi-Cavity, Multi-Axial Advanced Thermoplastic Composite PartsPhilip HarrisonEngineering and Physical Sciences Research Council (EPSRC)EP/P006701/1ENG - Systems Power & Energy
172865EPSRC DTP 16/17 and 17/18Mary Beth KneafseyEngineering and Physical Sciences Research Council (EPSRC)EP/N509668/1Research and Innovation Services